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Classification And Application Areas of Cleanrooms

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A Clean Room is a specially designed workshop that removes micro-particles, harmful air, bacteria and other pollutants from the air within a certain space, and controls the indoor temperature, cleanliness, indoor pressure, airflow velocity and distribution, noise and vibration, lighting, and static electricity within a certain range of requirements. In other words, regardless of changes in external air conditions, the indoor environment can maintain the originally set requirements for cleanliness, temperature, humidity and pressure.


Cleanroom


Classification of Cleanrooms


Cleanroom Construction projects can be divided into two types: civil engineering structures and prefabricated buildings, with prefabricated buildings being the more widely used option.


The prefabricated Cleanroom System primarily consists of air conditioning supply, return, and exhaust systems with three levels of air filtration (primary, intermediate, and high), power and lighting systems, monitoring, alarm, fire protection, and communication systems for environmental parameters, personnel and material flow systems, process piping systems, building envelope structures, and static-dissipative flooring treatments. These components collectively form the complete range of equipment, materials, and building installation requirements encompassed by the air conditioning and purification system engineering.


Cleanroom Applications


Electronics and optoelectronics industry, food and health industry, medical and pharmaceutical industry, daily cosmetics industry, biological laboratories, other special industries (aerospace industry, precision machinery, fine chemicals, etc.).


Cleanroom Floor Construction


For cleanroom factory renovations, there are primarily four types of flooring options: PVC flooring, raised flooring, epoxy resin self-levelling flooring, and epoxy resin anti-static self-levelling flooring.


  • PVC Flooring: Suitable for cleanrooms in electronics factories, semiconductor factories, optoelectronics industries, packaging facilities, mechanical and electrical rooms, and the automotive industry.

  • Raised Floors: Suitable for cleanrooms in electronics factories, semiconductor factories, optoelectronics industries, mechanical and electrical rooms, temperature-controlled laboratories, and Class 100 cleanrooms.

  • Epoxy Resin Self-Leveling Floors: Suitable for cleanrooms in electronics factories, electrical appliance factories, food factories, cosmetics factories, packaging factories, textile factories, and garment factories.

  • Epoxy resin anti-static self-levelling flooring: Suitable for cleanrooms with high anti-static requirements, such as telecommunications equipment manufacturing plants, chip manufacturing plants, optical instrument factories, and laboratories.


Safety Characteristics of Cleanroom Facilities


1. Cleanrooms typically have few doors and windows, are often in a sealed state, have complex internal structures, and feature winding passageways, making personnel evacuation and firefighting operations challenging.

2. The production process involves the use of flammable, explosive, and volatile chemical solvents.

3. Many interconnected pipelines are present, and in the event of a fire, flames can spread rapidly along the pipelines.

4. Cleanroom facilities are expensive to construct, with costly equipment and instruments that are sensitive to high temperatures and water. The selection of fire protection systems is subject to numerous restrictions, and a fire could result in significant economic losses.

5. There are few staff members inside the facility, making it difficult to detect fires and handle initial fire incidents.

6. Electrical wiring is primarily concealed, making inspections challenging and making it difficult to detect faults or fires.


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