Don’t Just Buy Equipment! A Truly Efficient Clean Room Relies on A One-stop Customized Solution

Common Misconceptions in Cleanroom Construction

Many companies have a common misunderstanding when starting cleanroom projects: as long as they purchase air showers, transfer windows, FFU, AHU and other purification equipment, they can assemble them together to form a cleanroom that meets the standards. In fact, such an approach is extremely risky in actual projects.

What is a Cleanroom? It is far more than just a clean space. It involves many technical standards such as air flow organization, clean level zoning, pressure difference management, temperature and humidity stability, equipment compatibility, process line planning, and personnel logistics isolation. No matter how good the equipment is, if the system is not integrated in place, it will not be able to meet ISO 14644 or GMP standards in the end, let alone stable operation and energy-saving control.

This is why more and more companies choose Modular Cleanroom Solutions, which systematically solves the full process of cleanrooms from solution design, equipment matching, construction and construction, inspection and acceptance to operation and maintenance guarantee through one-stop customized services.

Why equipment-stacked clean rooms are prone to problems

Many customers have tried to purchase various types of purification equipment by themselves at the beginning of the project, and found different manufacturers to piece together and install them. As a result, the following problems often occur:

• Incompatible equipment: The interface standards of FFU, AHU, air conditioning units, and air shower rooms of different brands are not unified, the operating efficiency is low, the noise is high, and the energy consumption is relatively large.

• Wind speed pressure difference disorder: The air flow direction design is unreasonable, resulting in eddy current dead corners, particle accumulation, and cleanliness cannot meet the standards.

• Personnel and logistics flow lines are crossed: The flow direction of materials, finished products, and waste lacks isolation, resulting in a surge in pollution risks and failure to pass GMP or FDA acceptance.

• Lack of complete system linkage: It is impossible to achieve differential pressure monitoring, temperature and humidity joint control, and equipment interlocking, which makes management difficult and the operating cost high.

The essence of these problems is not that the equipment is bad, but that there is a lack of a complete set of integrated system design and integrated installation.

Advantages of modular cleanroom one-stop solution

Compared with the traditional equipment patchwork construction method, Modular Cleanroom Solutions greatly improves the construction and operation efficiency of cleanrooms with the method of "solution first, unified supporting facilities, modular installation, and system joint debugging".

For 17 years, Amber has often taken over some semi-finished cleanroom projects, and through systematic rectification, helped customers achieve:

• Cleanliness level increased from ISO Class 8 to Class 5

• FDA/GMP certification

• Save 30% energy consumption

• Construction period shortened by 40%

Specific advantages include

• Scientific planning scheme: According to the different uses of clean areas, reasonably divide the air flow direction, pressure gradient, and cleanliness level. For example, in the Inside Semiconductor Fabrication Cleanroom project, the core area is ISO Class 5, the surrounding buffer zone is Class 7-8, and the particulate matter is ≤0.5μm with differential pressure control.

• Equipment system integration: All FFU, AHU, air shower room, transfer window, and clean door are from a unified design system, with standardized interfaces, stable operation, and easy maintenance.

• Modular assembly and construction: factory prefabrication and on-site splicing installation, which minimizes on-site operation time and pollution risks, and is suitable for new construction, expansion, and renovation projects.

• Intelligent linkage monitoring: Integrated centralized management of cleanliness, pressure difference, temperature and humidity, and energy consumption to ensure 24-hour continuous and stable operation.

Data verifies the value of one-stop clean room

Take the data of clean room projects we delivered in the past three years as an example:

• Project duration shortened by 35%-45%

• Cleanliness first inspection pass rate as high as 99.6%

• Energy consumption reduced by more than 25%

• Maintenance failure rate reduced by 60%

• Customer satisfaction reached 98%

Especially in the semiconductor, pharmaceutical, cosmetics, and food processing industries, customers generally report that the one-stop service model not only makes management easier, but also makes project progress clear and controllable, and significantly improves equipment operation and maintenance efficiency, with lower long-term costs.

Conclusion

A truly efficient, stable and energy-saving cleanroom is not built by stacking equipment, but by professional Modular Cleanroom Solutions, which organically integrates solution design, equipment matching, construction and installation, linkage debugging, and system operation and maintenance to ensure that every clean detail is under control. Amber Team can meet all of the above requirements and details.

If you are planning to build, expand or renovate an Inside Semiconductor Fabrication Cleanroom, a pharmaceutical production workshop, or a food and cosmetics factory, you may want to learn about Amber's one-stop customized cleanroom service. Make your clean space construction no longer cumbersome, the project progress is one step faster, and you can be more assured when it goes into production.